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Engineering Proposal

Introduction

    Dentures are prosthetic devices constructed to replace missing teeth. Replacing lost teeth is good for health and appearance. Without this support, facial muscles will sag, making it harder to eat and speak properly. However, regular dentures cannot fully support someone’s mouth as they are not able to bite and chew as well as they used to. The food choices are also minimal as people cannot eat apples, carrots, almonds, peanuts, pork, steak, ribs, sandwiches, etc… We eat food by grabbing and tearing it with our teeth. This action pulls on the teeth and drawing on dentures will dislodge them. Eating the mentioned foods will take a lot of chewing, accompanied by a lot of pain, making it uncomfortable and discouraging people from wearing dentures entirely. Many dentures make it hard to live a normal and healthy life. Many people have expressed feelings about dentures making their life worse instead of improving and making them more confident. However, with our invention, Assisted Eating Dentures, people will not have to worry about giving up on certain foods, taking a lot of time to chew, or not being able to live a normal and healthy life. They can enjoy food and speak properly without pain and discomfort.

Innovations in effect that don’t work

     As opposed to the original dentures, these Assisted eating dentures (AEDs) remove the difficulty of eating certain foods, foods that would typically be avoided entirely. However, one may ask, if it is so difficult to chew certain foods, instead of using AEDs, why can’t people just chop up and blend those foods to drink them? In essence, the blender is another innovation that can replace the function of these AEDs, and much more efficiently at that. To this, the counterargument can be put forth that AEDs are more convenient than blenders. This is because with AEDs, there is no arduous work put into chewing one’s food, as opposed to chopping up, for example, a steak or chicken, and trying to prepare/blend it into small enough and manageable pieces that one can eat it. Not to mention the fact that the act of cleaning the blender will produce more work for the individual. Even after one manages to blend the food product, the enjoyment will be far worse than chewing the food normally. This is because the act of chewing, and more specifically, texture, plays an important role in the way we perceive taste. For instance, “the thickness of some foods can affect their taste by slowing the rate of which the flavor and aroma exits the food. If that same food was melted into a liquid, however, it would taste much stronger” (“How Texture Affects Taste,” 2019).

     Another example of innovations that do not work are over dentures. These are used for people who have lost most of their teeth and are held in place by dental implants. Dental implants are titanium fixtures, surgically inserted into the jawbone and take up to half a year to bond properly (“I Don’t Want Dentures,” 2019). If successfully implemented, over dentures are quite beneficial in the long run. “Since the over dentures are securely held in place, they stimulate the jawbone, which will slow down and even prevent any further bone loss from occurring” (“I Don’t Want Dentures,” 2019). However, over dentures do not work for everyone. They can be expensive, typically costing around $2500 for the dentures and $1000-$3000 per implant. At least 4-6 implants will put the cost upwards of $22,000 (Kitts, 2022). Additionally, most people are not comfortable with the invasive surgical procedure and the couple of months of discomfort that it takes for the implants to bond. On the other hand, AEDs require no surgery and are comparatively inexpensive, with the retail price being $1000.

Technical Description of Components

    The linear actuator converts its motor’s rotary motion into linear motion. The actuators used in AED are micro linear actuators, which are the same as the standard actuator but minimized to fit inside the dentures. Figure 1 illustrates all 6 components of the linear actuator.

Figure 1

Note. Provided by progressiveautomations.com

     Dentures are the main component of AED (Assisted eating dentures). They contain realistic gums made from acrylic and teeth made from porcelain. The dentures’ gums would be the ones connected to the actuator. The bottom set of teeth are connected as one unit and move upwards when the actuator pushes upwards. They also move downwards when the actuator retracts. Additionally, there are two 12-volt Toshiba replacement batteries placed inside the dentures to power each actuator. A radio frequency receiver placed inside the gums of the dentures is used to communicate with the remote controller. Figure 2 shows the general layout of dentures and where the actuator would be placed inside them.

Figure 2

     Motor: the motor contains a rotor, a drive shaft, a stator, a cooling fan, drive shaft, terminal box, and stator windings. The motor can be seen in figure 1, adjacent to the lead screw and connected to the gearbox.

     Gearbox: gears in the gearbox (figure 3) are used to reduce speed from the DC motor (rotary motion) and increase torque force (torque force converted to linear motion via lead screw). Lower gear ratio equals lower force, higher speed. For instance, a reduction ratio of 100:1 means for every 100 rotations of the motor, there will be 1 rotation of the final gear in the gearbox which is connected to the lead screw. 50:1 means lower force, higher speed. The lead screw (connected to the gearbox) then turns with a set number of turns per inch (TPI), which causes the linear motion of the actuator via the Acme drill nut. This function is used with the controller to reduce/increase stroke tempo. This means more force with lower speed and less force with higher speed (Bong, 2021).

Figure 3

“Gear box connected to Lead Screw”

Note. Image provided by progressiveautomations.com

    Retract Limit Switch/Extend Limit Switch: Limit switches are safety mechanisms that stop the actuator when it reaches its limits. Without Limit Switches, the motor would continue rotating and burn out, causing mechanical failure. They also allow smoother stopping motion. How they work: normally, electricity from the power supply goes from the input connector to the motor to the limit switches, then back to the connector (Bong, 2021). This flow of electricity is in two directions, illustrated by figure 4.

Figure 4

“Normal movement of electricity in linear actuator”

Note. Provided by progressiveautomations.com

     When the limit switch is touched by the drill nut, the limit switch activates and breaks the path of electricity via unidirectional diodes. These diodes allow electricity to flow in only one direction. For instance, when the extend limit switch is activated, electricity needed to extend the actuator is blocked off. Movement in the other direction is allowed, causing the retraction of the actuator. When the drill nut is no longer touching the extended limit switch, electricity is once again allowed in both directions (Bong, 2021).

Figure 5

“Extend limit Switch”
Note. Provided by progressiveautomations.com
     
     The Lead Screw, as explained before, is connected to the gearbox. Each turn of the lead screw causes the drill nut to move forward. This relationship is known as TPI or turns per inch. Refer to figure 2 for the Lead Screw.
The Acme Drill Nut is connected to the lead screw. It engages in linear motion and engages with the limit switches. Refer to Figure 2 for the Acme Drill Nut.
     
     Controller: The remote control will allow users to control dentures’ movements to prevent accidents. The linear actuators will be wireless and will connect with the remote through radio frequency, as radio frequencies are used in communication devices such as transmitters. The controller will have a stop/start button in the middle that will give the user power to start/stop whenever they want. On top of the stop/start button, there will be a + button which is used to increase speed. Below the stop/start button, there is a – button which is used to decrease speed.
     
     RF Receiver: For the remote controller to work, a receiver will be needed. The RF Receiver would be small enough to fit within the dentures and the transmitter would be inside the remote controller. It will be a radio frequency receiver as stated before, it is commonly used in communication devices.
   
      Battery: two 12-volt batteries will be used to power the linear actuator. Though the actuator is rooted within the dentures and cannot be removed, the batteries have an opening on the bottom that can be changed. The name of the battery is “Toshiba ER6VC119A Battery Replacement.” This battery’s chemistry is lithium with its capacity of 2600 mAh and dimensions of 0.59” by 1.99”. (Toshiba ER6VC119A Battery Replacement, n.d.)
Materials
     Aluminum Alloy helps construct the housing material and stroke rod material, according to proggessiveautomations.com. The internal gears would be made from poly formaldehyde. The DC Motor within the Micro Linear Actuator is composed of graphite and carbon structure which makes up the brushes of this motor. Acrylonitrile-butadiene-styrene is commonly used for remote controllers as it is one of the most common plastic materials (THE ONE-FOR-ALL TV REMOTE CONTROL). Acrylic makes up the denture’s gums. Resin and porcelain would make up the teeth component of the dentures (What Are Dentures Made Of?, 2020). “The most popular semiconductor materials used in the manufacture of RF components—especially power amplifiers—are silicon (Si) and gallium arsenide (GaAs) (EETimes, 2008). It is unsure what material makes the specific receiver chosen for the dentures on the website. Still, as stated, gallium and silicon are the most common materials that makeup RF receivers. For the battery, cobalt and nickel are the raw materials that help make up lithium-ion batteries.
Time
    To make AED’s, micro linear actuators would take around two days to be shipped for an additional 15 dollars. For the remote controller, it would cost 12 USD to be shipped in two days. That would be 27 dollars for two-day shipping of two components. For the dentures, the shipping time isn’t listed but it is a kit so once the item comes, it would be used for oneself to measure their own teeth with molds found in the kit and sent back to a lab to make the actual dentures. It varies as each person’s situation is different so it can take a few days for some or months for others. The average time is six weeks to three months to make dentures (How Long Does It Take to Make Dentures, 2019). The delivery time for the RF Receiver would be three days. The overall time would then be 3 months and 7 days to have every part necessary to make AED’s.
Specs
Figure 5 – Micro Linear Actuator Data Sheet
Note. Provided by f.hubspotusercontent40.net
Figure 6- Remote Controller Data Sheet
Note. Provided by cdn.shopify.com 
Conclusion 
     The Assisted Eating Dentures (AED) provide a less expensive alternative within a market where many of the products are more expensive but may not provide the benefits that come from the AED. The convenience of the AED is what makes it different from any competitors or alternatives. This convenience stems from the lack of maintenance that needs to be done to the dentures for consumers to be able to eat. There is no need to take them out like what needs to be done with regular dentures or going through the difficult process of obtaining over dentures, where there is a possibility that the procedure isn’t successful. AEDs contribute to a positive eating experience in a market where some consumers have lost that experience. Through the innovative use of miniature linear actuators and RF controllers, consumers who may need dentures can confidently enjoy food without hassle or fear of their dentures being damaged.
References
Bong, N. (2021, October 26). Components of an electric linear actuator. Progressive Automations. Retrieved November 22, 2022, from https://www.progressiveautomations.com/blogs/products/inside-an-electric-linear-actuator
Dr. Robert Calcagno, D. D. S. (2022, November 17). Improve chewing force if you have dentures: Rochester, NY. Contemporary Dentistry, PLLC. Retrieved November 22, 2022, from https://www.dentistrywithaheart.com/blog/improve-chewing-force-dentures/
Ceenta. (2020, October 27). How does texture affect taste? Charlotte Eye Ear Nose & Throat Associates. Retrieved November 24, 2022, from https://www.ceenta.com/news-blog/how-texture-affects-taste#:~:text=Texture%20can%20have%20a%20number,it%20would%20taste%20much%20stronger.
Dickson, R. (2020, May 21). How do you control a linear actuator with an actuator switch? Firgelli Automations. Retrieved November 22, 2022, from https://www.firgelliauto.com/blogs/tutorials/how-do-you-control-a-linear-actuator-with-a-switch
Kitts, E. (2022, November 23). What is the average cost of overdentures? • soundview family dental™. Soundview Family Dental™. Retrieved November 26, 2022, from https://soundviewfamilydental.com/blog/what-is-the-average-cost-of-overdentures/#:~:text=The%20cost%20for%20overdentures%20varies,of%20four%20to%20six%20implants.
Team, F. A. (2018, August 1). Inner workings of a linear actuator. Firgelli Automations. Retrieved November 22, 2022, from https://www.firgelliauto.com/blogs/news/inside-a-linear-actuator-how-a-linear-actuatar14works#:~:text=The%20gears%20are%20simply%20used,force%2C%20but%20higher%20the%20speed.
filament72. (2020, January 22). I don’t want dentures what are my alternatives? (updated). Westerville Dental Associates. Retrieved November 17, 2022, from https://www.westervilledental.com/what-are-my-alternatives-to-dentures/#:~:text=What%20is%20the%20Best%20Alternative,a%20number%20of%20missing%20teeth
Writer, G. (2020, September 11). Linear actuator remotes: Capabilities and what’s best for your application. Progressive Automations. Retrieved November 22, 2022, from https://www.progressiveautomations.com/blogs/how-to/linear-actuator-remotes-capabilities-and-whats-best-for-your-application
EETimes. (2008, January 24). Semiconductor choices for RF devices. EE Times. https://www.eetimes.com/semiconductor-choices-for-rf-devices/
How Long Does It Take to Make Dentures. (2019, December 22). Denture Health Care. https://denturehealthcare.com.au/how-long-does-it-take-to-make-dentures/
Mini Linear Actuator. (n.d.). Progressive Automations. Retrieved November 26, 2022, from https://www.progressiveautomations.com/products/mini-linear-actuator?variant=18277277990979
QIACHIP Wireless 433Mhz RF Module Receiver and Transmitter Remote Control Built-in Learning Code 1527 Decoding 4 Channel Output (Transmitter and Receiver kit) – –Amazon.com. (n.d.). Www.amazon.com. Retrieved November 26, 2022, from https://www.amazon.com/QIACHIP-Wireless-Receiver-Transmitter-Learning/dp/B06ZZ1Z6R7?th=1
Scan for more information PA-14 User Manual. (n.d.). Retrieved November 26, 2022, from https://f.hubspotusercontent40.net/hubfs/7717445/PDF%20Manuals/Actuator%20datasheets/PA-14%20datasheet.pdf
THE ONE-FOR-ALL TV REMOTE CONTROL. (n.d.). https://www.paneuropa.bg/uploads/publications/en/filepath_20.pdf